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Solar pump service in FSM: PM-KUSUM five-year maintenance, quarterly inspections and fault restoration for vendors and EPCs

In SECI's PM-KUSUM Component-B tender, every solar pump comes with a five-year maintenance contract, a quarterly inspection and a 3-day repair clock. This guide shows how pump vendors and EPCs can run that work as field service, and what to look for in FSM software.

By Upvantix team

Every PM-KUSUM solar pump a vendor commissions under SECI's Component-B tender comes with five years of service work. In that tender for off-grid solar pumps, the Request for Selection dated 31 December 2022, the vendor must provide a five-year Comprehensive Maintenance Contract (CMC) from commissioning, inspect each pump at least once a quarter and submit a quarterly inspection report, and repair, restore or replace a faulty system within 3 days of a complaint.

The same tender asks for one authorised service centre in each operational district, a local-language helpline in each operational state, spares of at least 2% of each component in each district, and at least 95% of installed pumps working at any time. Missing these has consequences in SECI's tender: liquidated damages for delay in maintenance, and encashment of the performance guarantee or blacklisting for three years if systems are non-functional because of poor installation or maintenance.

Terms differ by tender and State Implementing Agency, so check your own contract. The service job is the same: one record per pump, a complaint queue with a 3-day clock, a quarterly visit plan per district, technician photo and report evidence, and a five-year history per pump.

What a PM-KUSUM pump vendor owes after commissioning

The Pradhan Mantri Kisan Urja Suraksha evam Utthaan Mahabhiyan (PM-KUSUM) supports decentralised solar plants, standalone solar pumps and the solarisation of grid-connected pumps. Component-B covers standalone off-grid solar pumps. According to PIB, decentralised solar capacity reached 16.3 GW in the previous year, of which 7.6 GW came under PM-KUSUM. PIB reported that on 21 October 2026, at the AgriVoltaics World Conference 2026 in New Delhi, Union Minister for New and Renewable Energy Pralhad Joshi announced that one of the world's most ambitious agrivoltaic programmes would be launched under the next phase of PM-KUSUM. More installs mean more five-year service obligations, spread across villages.

What SECI's tender asks of the vendor after commissioning:

ObligationWhat SECI's tender saysClause
Maintenance periodMandatory CMC for 5 years from commissioning, including insurance against natural calamities and theft; O&M cost built into the system cost3.4(f), 3.4(g)
Quarterly inspectionInspection by the vendor at least once a quarter, with a quarterly inspection report in the prescribed format3.4(g)
Fault restorationRepair, restore or replace within 3 days of the complaint3.4(b)
Service networkOne authorised service centre per operational district; a local-language helpline per operational state; a trained local person3.1(a)
SparesAt least 2% of the allotted quantity of each component kept at each district service centre3.4(a)
Pump markingVendor's toll-free number on each pump, readable for 5 years, and a specific pump number captured in the SIA's web application3.1(b)
Remote monitoringA Remote Monitoring System (RMS) with every pump, kept working and pushing accurate data for 5 years3.4(h)
Fleet uptimeAt least 95% of total installed pumps working at any point in timeSection 2, clause 8

Two kinds of PM-KUSUM solar pump AMC work, two clocks

  • Complaints and breakdown calls. These come from the helpline or the toll-free number on the pump. In SECI's tender, the system must be repaired, restored or replaced within 3 days of the complaint.
  • Scheduled CMC inspections. Every pump is inspected at least once a quarter, and a quarterly inspection report is submitted in the prescribed format.

Over both sits the fleet target of at least 95% of installed pumps working at any time. It is measured across the installed base, so a few slow repairs eat the margin.

Vendors often call this CMC an AMC. In SECI's tender, the five-year O&M cost is built into the system cost, so covered work is already paid for. Anything outside the CMC is a commercial matter between you and your customer; our AMC contract management guide covers covered and chargeable logic.

Running the 3-day fault clock across districts

A complaint has a short path to close in 3 days:

  1. Complaint logged from the helpline, the toll-free number on the controller or an SIA referral, with the pump number.
  2. Assigned to the district service centre that covers the village.
  3. Technician dispatched with the pump's history and spares from the district stock.
  4. Pump repaired, restored or replaced.
  5. Job closed with photos, notes and the farmer's confirmation, and the outcome added to the pump's record.

The district service centre, local technician and district spares in SECI's tender exist for this clock. The tender does not say whether the 3 days are calendar or working days, so plan to the stricter reading. Our guide to technician scheduling and dispatch covers queue and capacity planning.

Quarterly inspections and the inspection report

Each pump must be visited at least once a quarter for five years. A workable plan:

  • Generate the visit for every pump each quarter, and group visits by village cluster.
  • Use one standard checklist: modules, structure, controller, motor-pump set, RMS status and insurance validity.
  • Capture photos and readings at each visit.
  • Produce the report per pump in the format your SIA prescribes.

In SECI's tender, the vendor provides an RMS with every pump and must keep it working and pushing accurate data for five years. The RMS is integrated with the controller and shows live status on the SIA's state portal and MNRE's central portal. A pump whose RMS has stopped reporting is a service job in its own right.

Insurance is a dated task too: the tender requires an insurance certificate to the beneficiary, renewed every year.

One record per pump, for five years

Everything above depends on one installed-base record for each pump. That record should hold:

  • Farmer or beneficiary and site details.
  • The pump number marked on the controller and captured in the SIA's application at installation.
  • Pump capacity, controller and module details.
  • Commissioning date, which starts the five-year CMC.
  • O&M manual handover and insurance dates.
  • Every complaint, repair and quarterly inspection, with photos and notes.

The record is your evidence. In SECI's tender, MNRE, the SIA or a designated agency may inspect systems during operation, and the performance guarantee must be extended every year for the first five years.

What penalties look like in SECI's tender

Two clauses set the consequences.

  • Clause 33, liquidated damages. For delay in execution or "delay in maintenance beyond the stipulated time schedule", the SIA may recover 0.5% of the value of the delayed or unexecuted work per week or part of a week, up to 3% of the total contract value. The SIA may also have the work done elsewhere at the vendor's risk and cost.
  • Clause 3.4(c), non-functional systems. If systems are found not to standard, or non-functional because of poor installation or maintenance, the SIA may encash the performance guarantee and/or blacklist the vendor for three years.

The tender does not set a separate penalty per missed complaint or per missed inspection.

What to look for in FSM software for solar pump service

A buyer's checklist for any FSM product, including ours:

What SECI's tender asksWhat to check in FSM software
Five years of service per pumpInstalled-base records with pump number, serials and CMC start and end dates
3-day restorationComplaint intake with a due date, priority and status
Quarterly inspectionsRecurring visit generation per pump
District service centresA dispatch board you can filter by district, with technician assignment
Inspection evidenceA mobile job with photo capture and digital forms
Farmer confirmationCustomer sign-off on the job
Quarterly reportExportable service and inspection reports; check they can match your SIA's format
95% fleet uptimeReporting on open faults and restoration time across the fleet
Local partnersAccess for district or partner technicians

Ask, rather than assume, how the mobile app behaves in low-signal villages. For measuring repeat visits and fix rates, see our guide to first-time fix rate and repeat visits.

How Upvantix FSM fits

Upvantix Field Service Management is designed to connect the customer request, dispatch decision, technician workflow and service outcome. It covers the installed base (customers and sites, installed equipment, asset history and service context), service operations (service requests, service work orders, priorities, commitments and status), scheduling and dispatch (a dispatch board, technician assignment and workload visibility) and field execution (mobile work, digital service forms, photos, notes and measurements, and service reports and signatures).

The workflow runs from request, through assessment of urgency, entitlement, history and required skills, to dispatch, completion with service evidence, and back to the installed-asset history. AI assistance in Upvantix FSM is designed to summarize installed-asset history, retrieve technical knowledge and help prepare service documentation while keeping decisions reviewable. Upvantix FSM is designed for India ops teams and deployment in your AWS environment.

For rooftop systems, see our guide to rooftop solar service under PM Surya Ghar. Talk to us about how your complaint queue, quarterly inspections and five-year pump records would map onto that service record.

Common questions about PM-KUSUM solar pump maintenance

How long must a PM-KUSUM solar pump vendor maintain the pump?

Five years. In SECI's Component-B tender, vendors must provide a Comprehensive Maintenance Contract for five years from the date of commissioning, and the complete system is warranted and maintained for five years from installation. That includes preventive and breakdown maintenance. Other tenders and state agencies may set different terms, so check your own contract.

How often must PM-KUSUM solar pumps be inspected?

At least once a quarter, in SECI's tender. Clause 3.4(g) says the CMC includes inspection by the vendor at least once in a quarter and submission of a quarterly inspection report of the installed pumps in the prescribed format. At that minimum, five years works out to at least 20 inspections per pump (our arithmetic, not a figure in the tender).

How fast must a faulty PM-KUSUM pump be repaired?

Within 3 days of the complaint, in SECI's tender. Clause 3.4(b) says complaints should be attended at the earliest and the system repaired, restored or replaced within 3 days from the date the complaint is received or informed to the vendor. The tender does not say whether these are calendar or working days.

What happens if a vendor delays maintenance?

In SECI's tender, clause 33 lets the SIA recover liquidated damages of 0.5% per week of delay, including delay in maintenance, capped at 3% of the total contract value. Under clause 3.4(c), systems found non-functional because of poor installation or maintenance can lead to encashment of the performance guarantee and/or blacklisting for three years.

Does the vendor need a service centre in every district?

Yes, in SECI's tender. Clause 3.1(a) requires one authorised service centre in each operational district and a helpline in the local language in each operational state, with the helpline number visible on the pump or controller. Vendors must also train a local person and keep spares and tools in each district.

What is the Remote Monitoring System in PM-KUSUM?

In SECI's tender, it is a monitoring unit the vendor supplies with every pump, integrated with the controller. It shows live status on the SIA's state portal and MNRE's central portal. The vendor must keep it working and pushing accurate data for five years, failing which the installation is not accepted.

Is solar pump maintenance an FSM or a CMMS job?

It is an FSM job. The vendor's technicians travel to the farmer's site to service equipment the vendor installed, under a contract with a deadline. That is field service: installed base, dispatch, mobile work and service evidence. CMMS is for maintaining your own plant and assets. Our FSM vs CMMS guide explains the difference.

Do all state PM-KUSUM tenders use the same maintenance terms?

No source we have read shows that they do. The terms in this guide come from one SECI Component-B tender dated 31 December 2022. State Implementing Agencies run their own tenders, and the next phase of PM-KUSUM may set new terms. Check the maintenance clauses in your own contract.

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